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Sigtronics Aviation Intercom Technical Information

On this page you will find intercom installation, operating, and modification instructions you may download. The files are in Adobe PDF format and can be opened by Adobe Acrobat Reader. You will need Acrobat Reader 5.0 or higher. Click on the Get Acrobat button below to download your free copy from Adobe.

For technical information on the use or installation of Sigtronics products not covered here, E-mail Technical Support: tech@sigtronics.com or call Monday through Friday 8:00 am to 4:30 pm Pacific Time. 909 305-9399

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INSTALLATION, OPERATING, and MODIFICATION INSTRUCTIONS
Listed Alphabetically by Model Number

 

RES
RES Remote Stereo Music Switcher

Model: RES (Out of Production)
Remote Stereo Music Switcher for Single Seat Aircraft or Non-Sigtronics Intercoms.

Installation and Operating Instructions pdf

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RES-2
RES-2 Remote Stereo Music Switcher

Model: RES-2
Remote Stereo Music Switcher for Single Seat Aircraft or Non-Sigtronics Intercoms.

Installation and Operating Instructions pdf

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RES-400
RES-400 Remote Stereo Music Switcher

Model: RES-400 (Out of Production)
Remote Stereo Music Switcher for SPA-400 Intercoms.

Installation and Operating Instructions pdf

Modification Instructions. For specified Intercoms, and by Intercom Serial Numbers (if required).
 

Model: RES-400 and RES-600 (Out of Production)
Music Switcher low power music source modification; Monaural wiring instructions; Notes on music sources with floating speaker outputs.

Low Power Music Source Modification pdf

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RES-401 / RES-601
RES-401 Remote Stereo Music Switcher

Models: RES-401 and RES-601
Remote Stereo Music Switcher for SPA-400 / SPA-600 Intercoms.

Installation Instructions pdf

Models: RES-401 and RES-601
Remote Stereo Music Switcher for SPA-400 / SPA-600 Intercoms.

Operating Instructions pdf

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RMS-440 / RMS-640
RMS-440 Remote Stereo Music Switcher

Models: RMS-440 and RMS-640 (Out of Production)
Remote Stereo Music Switcher for SAS-440 / SAS-640 Intercoms.

Installation Instructions pdf

Models: RMS-440 and RMS-640 (Out of Production)
Remote Stereo Music Switcher for SAS-440 / SAS-640 Intercoms.

Operating Instructions pdf

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SAS-440 / SAS-640
SAS-440 Intercom

Models: SAS-440 and SAS-640 (Out of Production)
Panel Mount Intercom with Auto Squelch and Pilot Isolate.

Installation and Operating Instructions pdf

Modification Instructions. For specified Intercoms, and by Intercom Serial Numbers (if required).
 

Models: SAS-440 and SAS-640
Diode Modification for Non Audio Panel, Single Radio installations.

Figure 4 Installation Drawing Modification pdf

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SCI-4 / SCI-6
SCI-6 Intercom

Models: SCI-4 and SCI-6
Panel Mount Intercom with Dual Controls, Pilot Isolate, and Crew Isolate.

Installation and Operating Instructions pdf

Models: SCI, SDB, SPA, and Sport 200
Panel Templates for intercoms.

SCI Panel Template pdf

Models: SPA-400 to SCI-4
Upgrading a SPA-400 intercom system overview.

Upgrade Overview pdf

Models: SPA-600 to SCI-6
Upgrading a SPA-600 intercom system overview.

Upgrade Overview pdf

Modification Instructions. For specified Intercoms, and by Intercom Serial Numbers (if required).
 

Model: SPA, SDB, SCI and Sport Intercoms
For KMA-20 Audio Panels and ICOM A220 Radios.

Radio Keyline Modification pdf

Figure 4 Installation Drawing. Modification for specified Audio Panels, Headset Jacks, and Radios.
Audio Panels King KMA 24 Audio Panel pdf
Headset Jacks U-174/U Jack pdf
Radios Microair 760 Radio pdf
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SCI-S4 / SCI-S6
SCI-S4 Intercom

Models: SCI-S4 and SCI-S6
Panel Mount Intercom with Dual Stereo Music Inputs, Pilot Isolate, and Crew Isolate.

Installation Instructions pdf

Models: SCI-S4 and SCI-S6
Panel Mount Intercom with Dual Stereo Music Inputs, Pilot Isolate, and Crew Isolate.

Operating Instructions pdf

Models: SCI, SDB, SPA, and Sport 200
Panel Templates for intercoms.

SCI Panel Template pdf

Models: SPA-400 to SCI-S4
Upgrading a SPA-400 intercom system overview.

Upgrade Overview pdf

Models: SPA-600 to SCI-S6
Upgrading a SPA-600 intercom system overview.

Upgrade Overview pdf

Modification Instructions. For specified Intercoms, and by Intercom Serial Numbers (if required).
 

Model: SPA, SDB, SCI and Sport Intercoms
For KMA-20 Audio Panels and ICOM A220 Radios.

Radio Keyline Modification pdf

Figure 4 Installation Drawing. Modification for specified Audio Panels, Headset Jacks, and Radios.
Audio Panels King KMA 24 Audio Panel pdf
Radios Garmin GNC250/XL Radio pdf
Terra TX760D Radio pdf
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SDB-K / SDB-KH (SPA-4Si / SPA-4SiH)
SDB-K Intercom

Models: SDB-K and SDB-KH
Stereo Panel Mount Intercom System for Aircraft with Dual Audio Panels.

Installation and Operating Instructions pdf

Models: SCI, SDB, SPA, and Sport 200
Panel Templates for intercoms.

SDB Panel Template pdf

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SDB-800
SDB-800 Intercom

Model: SDB-800
Panel Mount Intercom System for Aircraft with Dual Audio Panels.

Installation and Operating Instructions pdf

Models: SCI, SDB, SPA, and Sport 200
Panel Templates for intercoms.

SDB Panel Template pdf

Modification Instructions. For specified Intercoms, and by Intercom Serial Numbers (if required).
 

Model: SPA, SDB, SCI and Sport Intercoms
For KMA-20 Audio Panels and ICOM A220 Radios.

Radio Keyline Modification pdf

Model: SDB-800 (Current Production)
Serial Numbers: 1151486 A and B to Current
Panel Mount Intercom Transmit Sidetone Modification for Circuit Board 1528.

Sidetone Modification pdf

Model: SDB-800 (Out of Production)
Serial Numbers: 1151004 A and B to 1151485 A and B
Panel Mount Intercom Transmit Sidetone Modification for Circuit Board 1440.

Sidetone Modification pdf

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SPA-4S / SPA-4SN
SPA-4S Intercom

Model: SPA-4S and SPA-4SN (Current Production)
Panel Mount 4 Place Stereo Intercom. Standard and High Noise Versions.

Installation Instructions pdf

Model: SPA-4S and SPA-4SN (Current Production)
Panel Mount 4 Place Stereo Intercom. Standard and High Noise Versions.

Operating Instructions pdf

Model: SPA-4S and SPA-4SN (Out of Production)
Serial Numbers: 4603444 and lower.
Panel Mount 4 Place Stereo Intercom. Standard and High Noise Versions.

Installation Instructions pdf

Model: SPA-4S and SPA-4SN (Out of Production)
Serial Numbers: 4603444 and lower.
Panel Mount 4 Place Stereo Intercom. Standard and High Noise Versions.

Operating Instructions pdf

Model: SPA-4SN
Helpful Hints for Communicating in Unusually High Noise Environments.

Helpful Hints pdf

Models: SCI, SDB, SPA, and Sport 200
Panel Templates for intercoms.

SPA Panel Template pdf

Figure 4 Installation Drawing. Modification for specified audio panels, radios, and jacks.
Auxiliary Audio SPA-4S Auxiliary Audio Input pdf
SPA-4SN Auxiliary Audio Input pdf
Headset Jacks U-174/U Jack pdf
Radios
SPA-4S
Garmin GNC250/XL Radio pdf
ICOM A3, A6, A22, and A24 Radio pdf
ICOM A-200 and A-210 Radio pdf
King KY 97A Radio pdf
Microair 760 Radio pdf
TERRA TMA 330D, TMA 340D, and TMA 350D Radio pdf
Radio
SPA-4SN
Apollo SL-40 Radio pdf
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SPA-4Si / SPA-4SiH (SDB-K / SDB-KH)
SPA-4Si Intercom

Models: SPA-4Si and SPA-4SiH
Stereo Panel Mount Intercom System for Aircraft with Dual Audio Panels.

Installation and Operating Instructions pdf

Models: SCI, SDB, SPA, and Sport 200
Panel Templates for intercoms.

SPA Panel Template pdf

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SPA-400 / SPA-400N
SPA-400 Intercom

Model: SPA-400
Panel Mount Intercom, Standard 4 Place.

Installation and Operating Instructions pdf

Model: SPA-400N
Panel Mount Intercom, 4 Place High Noise Version.

Installation and Operating Instructions pdf

Models: SPA-400 and SPA-400N
Comm Radio Transmit Trouble-Shooting Guide.

Comm Radio Transmit pdf

Model: SPA-400N
Helpful Hints for Communicating in Unusually High Noise Environments.

Helpful Hints pdf

Models: SCI, SDB, SPA, and Sport 200
Panel Templates for intercoms.

SPA Panel Template pdf

Modification Instructions. For specified Intercoms, and by Intercom Serial Numbers (if required).
 

Model: SPA-400 (Current Production)
It allows pilot and co-pilot to transmit and receive on the aircraft radio and intercom between themselves, while back passengers can have a separate conversation without interrupting the front two.

Dual SPA Installation pdf

Model: SPA, SDB, SCI and Sport Intercoms
For KMA-20 Audio Panels and ICOM A220 Radios.

Radio Keyline Modification pdf

Model: SPA-400 (Current Production)
Serial Numbers: 6069006 to Current
Panel Mount Intercom Transmit Sidetone Modification Circuit Board 1528.

Sidetone Modification pdf

Model: SPA-400 (Out of Production)
Serial Numbers: 6053486 to 6069005
Panel Mount Intercom Transmit Sidetone Modification Circuit Board 1440.

Sidetone Modification pdf

Model: SPA-400 (Out of Production)
Serial Numbers: 61960 to 6053485
Panel Mount Intercom Transmit Sidetone Modification Circuit Board 1092-4.

Sidetone Modification pdf

Model: SPA-400 (Out of Production)
Serial Numbers: 60975 to 61959
Panel Mount Intercom Transmit Sidetone Modification Circuit Board 1092-3.

Sidetone Modification pdf

Model: SPA-400 (Out of Production)
Serial Numbers: 60500 to 60974
Panel Mount Intercom Transmit Sidetone Modification Circuit Board 1092-2.

Sidetone Modification pdf

Model: SPA-400 (Out of Production)
Serial Numbers: 60001 to 60499
Panel Mount Intercom Transmit Sidetone Modification Circuit Board 1092.

Sidetone Modification pdf

Model: SPA-400
This modification is used when a Sigtronics SPA Intercom is connected to a radio or audio panel that has a low impedance headphone output (less than 100 ohms).

ICS Load Modification pdf

Model: SPA-400
Installation instructions for the use of Portable Push-To-Talk Switches with a Sigtronics Panel Mount Intercom System.

SPA Intercom and Portable Push-To-Talk Switches pdf

Model: SPA-400 and ST-400
Problem: The intercom stays hot or live all the time no matter what position the intercom squelch is set to. Most common with Terra radio equipment, King KY-92 radios, and a few others.

External Mic Interrupt Modification pdf

Model: SPA-400
Add pilot isolate to a SPA intercom system.

Pilot Isolate Option pdf

Model: SPA-400 and SPA-400N
Music input options for Sigtronics SPA panel mount intercoms.

Music Input pdf

Figure 4 Installation Drawing. Modification for specified Audio Panels, Headset Jacks, and Radios.
Audio Panels King KA 134 Audio Panel pdf
King KMA 20 Audio Panel pdf
King KMA 24 Audio Panel pdf
Auxiliary Audio Auxiliary Audio Input pdf
Headset Jacks U-174/U Jack pdf
Radios Apollo SL-40 Radio pdf
Becker AR 3201 Radio pdf
Becker AR 4201 and AR 6201 Radios pdf
Com 120 Radio pdf
Flightline FL-760 Radio pdf
Funkwerk ATR833 Radio pdf
Garmin GTR 225 Radio pdf
Garmin GNC250/XL Radio pdf
ICOM A-200 and A-210 Radios pdf
ICOM A20 and A21 Radios pdf
ICOM A3, A6, A15, A22, and A24 Radios pdf
King KX 125 Radio pdf
King KX 155 and KX 165 Radios pdf
King KX 170B Radio pdf
King KY 97A Radio pdf
King KY 195B Radio pdf
King KY 197A Radio pdf
MGL V6 Radio pdf
Microair 760 Radio pdf
Narco COM 810 Radio pdf
Narco COM 810+ Radio pdf
Narco MK12D Radio pdf
Sporty's SP-400 Radio pdf
VAL Com 760 radio pdf
VAL Com 2000 Radio pdf
Yaesu FTA-550 Radio pdf
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SPA-600 / SPA-600N
SPA-600 Intercom

Model: SPA-600
Panel Mount Intercom, Standard 6 Place.

Installation and Operating Instructions pdf

Model: SPA-600N
Panel Mount Intercom, 6 Place High Noise Version.

Installation and Operating Instructions pdf

Models: SPA-600 and SPA-600N
Comm Radio Transmit Trouble-Shooting Guide

Comm Radio Transmit pdf

Model: SPA-600N
Helpful Hints for Communicating in Unusually High Noise Environments.

Helpful Hints pdf

Models: SCI, SDB, SPA, and Sport 200
Panel Templates for intercoms.

SPA Panel Template pdf

Modification Instructions. For specified Intercoms, and by Intercom Serial Numbers (if required).
 

Model: SPA-600 (Current Production)
It allows pilot and co-pilot to transmit and receive on the aircraft radio and intercom between themselves, while back passengers can have a separate conversation without interrupting the front two.

Dual SPA Installation pdf

Model: SPA, SDB, SCI and Sport Intercoms
For KMA-20 Audio Panels and ICOM A220 Radios.

Radio Keyline Modification pdf

Model: SPA-600 (Current Production)
Serial Numbers: 1102528 to Current
Panel Mount Intercom Transmit Sidetone Modification Circuit Board 1528.

Sidetone Modification pdf

Model: SPA-600 (Out of Production)
Serial Numbers: 1101839 to 1102527
Panel Mount Intercom Transmit Sidetone Modification Circuit Board 1440.

Sidetone Modification pdf

Model: SPA-600
This modification is used when a Sigtronics SPA Intercom is connected to a radio or audio panel that has a low impedance headphone output (less than 100 ohms).

ICS Load Modification pdf

Model: SPA-600
Installation instructions for the use of Portable Push-To-Talk Switches with a Sigtronics Panel Mount Intercom System.

SPA Intercom and Portable Push-To-Talk Switches pdf

Model: SPA-600 and ST-600
Problem: The intercom stays hot or live all the time no matter what position the intercom squelch is set to. Most common with Terra radio equipment, King KY-92 radios, and a few others.

External Mic Interrupt Modification pdf

Model: SPA-600
Add pilot isolate to a SPA intercom system.

Pilot Isolate Option pdf

Model: SPA-600 and SPA-600N
Music input options for Sigtronics SPA panel mount intercoms.

Music Input pdf

Figure 4 Installation Drawing. Modification for specified audio panels, radios, and jacks.
Headset Jacks SPA-600 U-174/U Jack pdf
SPA-600N U-174/U Jack pdf
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SPE-2 / SPE-4
SPE-2 Intercom

Model: SPE-2 (Out of Production)
Permanent Intercom, 2 Place.

Installation and Operating Instructions pdf

Model: SPE-4 (Out of Production)
Permanent Intercom, 4 Place.

Installation and Operating Instructions pdf

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SPO-20 / SPO-40
SPO-20 Portable Intercom

Model: SPO-20 (Out of Production)
Transcom Portable Intercom, 2 Place.

Operating Instructions pdf

Model: SPO-40 (Out of Production)
Transcom Portable Intercom, 4 Place.

Operating Instructions pdf

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SPO-22 / SPO-42 / SPO-62 / SPO-82 / SPO-102
SPO-22 Portable Intercom

Models: SPO-22, SPO-42, SPO-62, SPO-82, and SPO-102
Transcom II Portable Battery Powered Intercom with Aux In and Out Jacks.

Operating Instructions pdf

Models: SPO-22N, SPO-42N, and SPO-62N
Helpful Hints for Communicating in Unusually High Noise Environments.

Helpful Hints pdf

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SPO-23 / SPO-43 / SPO-63
SPO-23 Portable Stereo Intercom

Models: SPO-23, SPO-43, and SPO-63
Transcom III Portable Battery Powered Intercom with Aux In and Out Jacks.

Operating Instructions pdf

Models: SPO-23N, SPO-43N, and SPO-63N
Helpful Hints for Communicating in Unusually High Noise Environments.

Helpful Hints pdf

Model: SPO-23, SPO-23N, SPO-43, SPO-43N, SPO-63 and SPO-63N Intercoms.

Radio Receive Adjust pdf

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Sport 200
Sport 200 Intercom

Model: Sport 200
Panel Mount Intercom, 2 Place, High Noise.

Installation and Operating Instructions pdf

Model: Sport 200
Comm Radio Transmit Trouble-Shooting Guide.

Comm Radio Transmit pdf

Models: Sport 200 and Sport 200S
Helpful Hints for Communicating in Unusually High Noise Environments.

Helpful Hints pdf

Models: SCI, SDB, SPA, and Sport 200
Panel Templates for intercoms.

SPA Panel Template pdf

Modification Instructions. For specified Intercoms, and by Intercom Serial Numbers (if required).
 

Model: SPA, SDB, SCI and Sport Intercoms
For KMA-20 Audio Panels and ICOM A220 Radios.

Radio Keyline Modification pdf

Model: Sport 200 (Current Production)
Serial Numbers: 6202993 to Current
Panel Mount Intercom Transmit Sidetone Modification Circuit Board 1528.

Sidetone Modification pdf

Model: Sport 200 (Out of Production)
Serial Numbers: 6202355 to 6202992
Panel Mount Intercom Transmit Sidetone Modification Circuit Board 1440.

Sidetone Modification pdf

Model: Sport 200
This modification is used when a Sigtronics Sport 200 Intercom is connected to a radio or audio panel that has a low impedance headphone output (less than 100 ohms).

ICS Load Modification pdf

Figure 4 Installation Drawing. Modification for specified audio panels, radios, and jacks.
Audio Panels King KMA 24 Audio Panel pdf
Headset Jacks U-174/U Jack pdf
Radios Apollo SL-40 Radio pdf
Becker AR 3201 Radio pdf
Becker AR 4201 and 6201 Radios pdf
Filser Electronic ATR 500 Radio pdf
Flightline FL-760 Radio pdf
Garmin GTR 200 Radio pdf
ICOM A3, A6, A14, A22, and A24 Radios pdf
ICOM A4 Radio pdf
ICOM A20 and A21 Radios pdf
ICOM A23 and A5 Radios pdf
ICOM A-200 and A-210 Radios pdf
King KX 99 Radio pdf
King KX 155 and KX 165 Radios pdf
King KX 175B Radio pdf
King KY 197A Radio pdf
Microair 760 Radio pdf
Sporty's SP-200 Radio pdf
Sporty's SP-400 Radio pdf
TRIG TY 91 Radio pdf
Vertex Standard VXA-300 Radio pdf
XCOM VHF760 Radio pdf
Yaesu FTA-750 Radio pdf
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Sport 200 S
Sport 200S Stereo Intercom

Model: Sport 200 S (Current Production)
Panel Mount Intercom, 2 Place, Stereo, High Noise.

Installation Instructions pdf

Model: Sport 200 S (Current Production)
Panel Mount Intercom, 2 Place, Stereo, High Noise.

Operating Instructions pdf

Model: Sport 200 S (Out of Production)
Serial Numbers: 4801700 and lower
Panel Mount Intercom, 2 Place, Stereo, High Noise.

Installation Instructions pdf

Model: Sport 200 S (Out of Production)
Serial Numbers: 4801700 and lower
Panel Mount Intercom, 2 Place, Stereo, High Noise.

Operating Instructions pdf

Models: Sport 200 and Sport 200 S
Helpful Hints for Communicating in Unusually High Noise Environments.

Helpful Hints pdf

Models: SCI, SDB, SPA, and Sport 200 S
Panel Templates for intercoms.

SPA Panel Template pdf

Figure 4 Installation Drawing. Modification for specified audio panels, radios, and jacks.
Auxiliary Audio Auxiliary Audio Input pdf
Radios Apollo SL-30 and SL-40 Radios pdf
Becker AR 3201 Radio pdf
Becker AR 4201 Radio pdf
Filser Electronic ATR 500 Radio pdf
Filser Electronic ATR 600 Radio pdf
Flightline FL-760 Radio pdf
Funkwerk ATR 833 Radio pdf
ICOM A3, A6, A22, and A24 Radios pdf
ICOM A4 Radio pdf
ICOM A23 and A5 Radios pdf
ICOM A-200 and A-210 Radios pdf
King KX 125 Radio pdf
King KY 97A Radio pdf
King KY 197A Radio pdf
KRT 2 and KRT 2A Radios pdf
MGL V10 Radio pdf
Microair 760 Radio pdf
Sporty's SP-200 Radio pdf
Vertex Standard VXA-300 and VXA-710 Radios pdf
XCOM VHF760 Radio pdf
XCOM VHF760 Radio and Auxiliary Audio Input pdf
Yaesu FTA-550 Radio pdf
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SRE-2 / SRE-4
SRE-2 Remote Mount Intercom

Model: SRE-2 (Out of Production)
Remote Mounted Intercom, 2 Place.

Installation and Operating Instructions pdf

Model: SRE-4 (Out of Production)
Remote Mounted Intercom, 4 Place.

Installation and Operating Instructions pdf

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ST-400 / RES-400
ST-400 Intercom

Model: ST-400 / RES-400 (Out of Production)
Panel Mount Intercom, Standard 4 Place with Remote Stereo Music Switcher.
Manufactured Before 10/1995

Installation and Operating Instructions pdf

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ST-400 / ST-600
ST-400 Intercom

Model: ST-400 / ST-600
Stereocom Panel Mount Intercom, Standard 4 and 6 Place with Remote Amplified Stereo Music Switcher.

Installation Instructions pdf

Model: ST-400 / ST-600
Stereocom Panel Mount Intercom, Standard 4 and 6 Place with Remote Amplified Stereo Music Switcher.

Operating Instructions pdf

Modification Instructions. For specified Intercoms, and by Intercom Serial Numbers (if required).
 

Model: ST-400 and ST-600 (Current Production)
It allows pilot and co-pilot to transmit and receive on the aircraft radio, listen to music, and intercom between themselves, while back passengers can have a separate conversation and music without interrupting the front two.

Dual ST Installation pdf

Model: ST-400 and ST-600 (Out of Production)
Serial Numbers: RES-400 S/N 1002922 and lower and RES-600 S/N 1050604 and lower
Older ST-400 / ST-600 with the RES-400 or RES-600 stereo music switchers manufactured before 10/1995.

Older ST-400 / ST-600 Units and Four Wire Speaker Output Music Systems pdf

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ST-440 / ST-640
ST-440 Intercom

Model: ST-440 / ST-640 (Out of Production)
Panel Mount Intercom with AutoSquelch, Pilot Isolate, and Remote Stereo Music Switcher, 4 and 6 Place.

Installation Instructions pdf

Model: ST-440 / ST-640 (Out of Production)
Panel Mount Intercom with AutoSquelch, Pilot Isolate, and Remote Stereo Music Switcher, 4 and 6 Place.

Operating Instructions pdf

Modification Instructions. For specified Intercoms, and by Intercom Serial Numbers (if required).
 

Models: ST-440 and ST-640
Diode Modification for Non Audio Panel, Single Radio installations.

Figure 4 Installation Drawing Modification pdf

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